沸騰制粒干燥機(jī)

一、工作原理及應(yīng)用范圍介紹Introduction of Working Principle and Scope of Application

沸騰制粒方法是噴霧技術(shù)和流化技術(shù)的綜合運(yùn)用。 粉狀物料投入料斗內(nèi)密閉，在負(fù)壓熱氣流的作用，床體內(nèi)的粉末物料懸浮呈流化狀循環(huán)流動，流化的同時也呈均勻混料狀態(tài)，同時噴入霧狀粘結(jié)劑潤濕容器內(nèi)的粉末，使粉末凝成疏松的小顆粒，成粒的同時，熱氣流對其作高效干燥，水份不斷蒸發(fā)，粉末不斷凝固，最終形成理想的、均勻的多微孔球狀小顆粒物料粉末粒子。 

沸騰流化制粒干燥機(jī)是將混合、制粒、干燥過程在同一設(shè)備內(nèi)一次完成， 故又稱“一步制粒機(jī)”。該機(jī)組為分批次間歇干燥生產(chǎn)方式。

本機(jī)廣泛運(yùn)用于制藥、食品工業(yè)中片劑、沖劑、顆粒果汁、調(diào)味品等造粒、包衣，也可用于農(nóng)藥、化工行業(yè)農(nóng)藥、飼料、化肥、染料等。

The boiling pelletizing method incorporates spray technology and fluidization technology. Powdery material is put into the hopper and enclosed. Under the action of negative pressure hot air, the powdery material inside the bed suspends and circularly flows in the fluidizing state. It is uniformly mixing when fluidizing, and at the same time mist-like binder is injected in to moisten the powder in the container so that the powder congeals into small loose granules. During the pelletizing, the hot air dries the material efficiently; water evaporates unceasingly; the powder congeals consistently, so ideal and uniform porous spherical powder granules are produced finally. The boiling fluidized pelletizing drier is to complete the mixing, pelletizing and drying processes at a time inside a same equipment, therefore it is also known as “one-step pelletizing drier”. This unit adopts batch drying production.

This equipment is widely applied to pelletizing and coating the tablets, dissolved medicines, juice granules and condiment etc in the pharmaceuticals and food industries, and also applicable to pesticides, chemical engineering pesticides, fodder, chemical fertilizer and dyes etc.

二、特點(diǎn)Characteristics

1.通過粉體造粒，改善流動性、減少粉塵飛揚(yáng)，保持物料品質(zhì)均勻恒定。

2.通過粉體造粒改善其溶解性能。

3.混合、制粒、干燥過程在同一設(shè)備內(nèi)一次完成，提高綜合效率。

4.采用抗靜電濾布，設(shè)置壓力泄放孔，設(shè)備操作安全。

5.設(shè)備，裝卸料輕便快速、沖洗方便，符合“GMP”規(guī)范。

6.根據(jù)需要可實現(xiàn)全智能化、數(shù)字化、CIP等。

7.粘結(jié)劑霧化器采用多流體噴槍，霧粒均勻，成品合格率大大提高。

1. Pelletizing the powder improves the mobility, decreases flying dust and maintain the uniformity and constancy of material quality.

2. Pelletizing the powder improves the dissolving property of powder.

3. The mixing, pelletizing and drying processes are completed in a same equipment, which improves the overall efficiency.

4. Antistatic filter cloth is adopted and pressure relief hole is provided. The equipment operates safely.

5. The equipment is free of dead angles, easy and quick to load and unload the material and easy to be cleaned. It complies with “GMP” specifications.

6. It is possible to achieve full intelligence, digitization and CIP etc as required.

7. The binder atomizer adopts multi-fluid spray gun which produces uniform fog droplets. The pass rate of finished products is improved greatly.

三、工藝流程圖Process flow diagram

四、技術(shù)參數(shù)（下表中數(shù)值僅供選型時參考）

Technical parameters (the values in the table below are for reference in type selection only)